Resulting from its on-going endeavor to produce high-tech products, AMCL in collaboration with World leader Kobe Steel Ltd., of Japan, brings to India advanced technology to manufacture the most rugged and efficient internal mixers for the rubber industry at its modern manufacturing plant at Butibori, near Nagpur. Backed by the latest machinery laid out in a covered area of 5000 Sq. m, the Company's highly trained and experienced personnel practice its Corporate philosophy which gives importance to customer satisfaction through value-added products and services. 

Mixtron BB Series mixers are highly versatile range of batch mixers for the rubber industry. Backed by the international technology of Banbury Mixers, which Kobe Steel Ltd., produced under license for many years, the new Mixtron BB Series are outcome of over four decades of research, development and innovation.

HFCG series of roller press is developed by Hefei Cement Research & Design Institute on the basis of acquired advanced foreign technology. The development was completed with the financial support for scientific and technological research and development project under the state's seventh five years' plans. The first domestic manufactured roller press which was successfully applied into industrial production was launched by Hefei Cement Research & Design Institute on 1989.through the ongoing development was completed with financial support for scientific and technological research and development project under the state's eighth ,ninth and tenth five years' plans, with the overs 20 years' experience of application ,the 3rd generation HFCG Series which owns proprietary intellectual proprietary intellectual property right ,has rational design and performance superiority was launched ,its running rate can reached over 90 % ,it have been entitled States' scientific and technological progress second prize twice .The system with roller press may increase capacity by 50 % ~200 % ,save energy by 20 % ~40 % .Its techno -economic performance have reached advanced international level.

The Vertical Roller Mills developed by AMCL Machinery Limited are based on technical knowhow from Nihon Cement Co. Ltd. Japan. These machines are used for substantial power saving and capacity enhancement in the field of Clinker and Rawmeal Grinding. We have over two decades of experience in supply and installations of Vertical Pre Grinding. We have supplied 30 Installations in India & Middle East.

Principle of Operation

Clinker or Limestone is fed through a central chute in the VRM where centrifugal force, combined with the rotation of the table, distributes product over the table surface. The table and rollers then grind the material, which is then extracted from the VRM by gravity and a little help from a scrapper. A grinding force is transmitted to a set of three rollers at 120 Degree apart through a hydraulic system.

We are offering our Mill System for up gradation and optimization of existing Cement plants and Raw Grinding Systems

Rotor is the heart of the Mixtron BB mixers. Intensive research and development have gone into the design of this critical component to ensure superior batch mixing. AMCL offers Rotor designs for each mixer model based on the material and conditions of mixing. 2WS Rotors are normally fitted in BB 76 mixers 4 wing H Rotors are for BB 270 mixers.

Product Features

• The Uni-drive design 261x 84" mills are manufactured as per design by KOBE MACHINERY CO. LTD., Japan. With rich experience in the development and engineering of hi-tech tyre machinery, AMCL has developed various other sizes of mills in Uni-drive & bull gear design.
• The mills are manufactured with chilled cast iron cored rolls, plain / grooved.
• Frames & caps are of welded design / cast steel duly stress relieved and machined to accommodate roll journals & other mill accessories.
• Rigid base plate is suitably drilled to accommodate foundation bolts / vibromounts.
• Centralized force feed oil / grease lubrication system with separate piping & sight glass for each journal.

Operation

The HB type presses have been designed especially for manufacturing and curing the bladders used in the AUBO, BOM and AUTOFORM presses.
The control of the Hydraulic system included in the equipment is designed such that the lower mould half carrying the uncured rubber approaches the upper mould half with high velocity during the first closing stage. Thereby, the total closing period is reduced to a minimum.
In the beginning of the pressing operation the closing speed is slackened automatically in order to obtain slow and uniform compression of the uncured material. After lapse of the curing time, the press opens automatically and the bladders for AUBO and BOM presses are removed from the lower core plate. The bladder for AUTOFORM presses is detached by means of a pneumatic device which can be included in the delivery package on specific order.
The two external mould portions and the core are cured by a direct steam connection.
The press along with the hydraulic power unit is delivered in a "ready for connection" condition, excluding curing platens. The timer/plc for automatic press opening after completion of the curing period as well as the steam / condensate piping are normal features of supply.

• Press frame with side shields
• Toggle lever mechanism
• Press table with insulating plates
• Mould height adjustment assembly with mould support plate
• Main drive motor with brake
• Gearbox
• Safety bar assembly
• Centralized lubrication system
• Instrumentation and piping includes diaphragm valves
• Solenoid valves
• FRL unit
• Strainer
• Pressure switch
• Flexible hoses
• Timer/PLC for auto cycle control
• Control panel with lamps and push buttons etc.

Inner Tube Splicing Machines: 

The Inner Tube Splicing Machines are the mainstay in tube manufacturing plants. Their reliability is important to ensure consistent high strength tube joints and tubes durability.

AMCL - MIDLAND's comprehensive range of Tube Splicing Machines are acclaimed as the most advanced systems and provide the end user with a range of advantages. Their Microprocessor based Control System simplifies the complex sequences into simple and straightforward tasks for the operator. 
AMCL - MIDLAND'S Tube Splicers are enhanced with advanced features such as: 
• Dropping knife blades Precision knife guidance systems 
• State-of-the-art knife heat control 
• Solid state electrical control. Other special features such as hydraulic adjustment of tube width, simple knife cleaning facility, gravity scrap collection and swash-type hydraulic pump ensure the product's leadership in Splicer technology. 

The standard AMCL - MIDLAND range of Inner Tube Splicing machines will join butyl and natural rubber or natural rubber and SBR blends, from bicycle to heavy off-the-road tubes. The machines are also suitable for the production of heat curing bags.

Exclusive Features: 

• Sturdy and Robust Construction 

• Consistent and Uniform Sheeting 

• Lower Power Consumption 

• Vibration/Noice Free Operation 

• Safety Device Against Overload 

• Low Maintenance Cost 

• Minimum Clearance maintained 
  Between two roller with taper roller 
  Bearing for precise thickness 

Features

Low noise & Vibration : Dynamic balancing minimizes vibration
Dust Proofed Shaft Seal : Protects bearing from contaminated air stream and possible foreign particle damage
High Reliability : Directly connected motor, shaft impeller provides reliable, long term performance, No gears, Belt, Motor, brushes or sliding blades to require periodic maintenance.
Space Efficient Design : Unique design results in substantial air flow sat moderate pressures in a minimum space and weight.
Versatility : Easily throttled and changed from pressure to suction operation. May be mounted in a variety of fashion
Stable Airflow : Centrifugal compressor design delivers smooth airflow with no pulsation.
High Pressure Airflow : Produces continuous high pressure airflow. The ring Blower is ideally suited to many industrial applications.

Magnetic Drive Pump Materials comprise mainly GFR - PP (Glass Fibre Reinforced Polypropylene) and PVDF ( Polyvinylidene Fluoride). The former could stand for 80 degree celcius liquid, and the latter could stand for 100 degree celcius liquid. All major parts of Trundean TMD Series pumps have great anti 0 corrosion ability. Therefore, almost every chemical liquid could be transported safely. Magnetic Drive Pumps abandons traditional mechanical sales design. The pump, which is totally sealed, won't cause any environmental pollution because of its no leakage feature. In additional, all the pumps parts are modularised. It could be assembled easily but without any special tools. Thus, it not only saves much time to maintain the pump but also saves much repairing cost for the users. Magnetic Drive pump could be widely applied to many industries such as PCB manufacturing process, chemical industry, filtration, etching, electroplating and surface treatment, etc. It has great performance no matter in low capacity / high head or low head/ high capacity condition.